What Is Surge Protective Device OEM

 

 

A Surge Protective Device OEM (Original Equipment Manufacturer) is a company that specializes in designing, manufacturing, and supplying surge protective devices for various applications and industries. These OEMs create customized surge protection solutions to help protect sensitive electronic equipment and systems from voltage surges, lightning strikes, and other electrical disturbances. By partnering with an SPD OEM, organizations can access expertise in surge protection technology, receive tailored solutions, ensure compliance with industry standards, and benefit from ongoing technical support and product innovation.

 

Advantages of Surge Protective Device OEM

Helps prevent electrical problems

One of the biggest threats of a power surge or spike is the damage to your electrical components. A power surge can burst wires, damage electrical equipment, and even cause a fire. Even if a power surge doesn’ t completely break your electrical equipment, it can put more strain on your components. Over time, this continuous strain on your electrical system can cause some severe issues.

Protects your equipment

A far more common cause of power surges involves using high-power devices like refrigerators and AC units. Given that these systems constantly turn on and off and use varying amounts of power, surges can happen in your electrical system. If a surge protector isn’ t installed, you could risk losing the equipment you need.

 

Customized

SPD OEMs can provide tailored surge protection solutions to meet specific application requirements, ensuring optimal protection for sensitive equipment.

Technical

OEMs offer technical assistance, training, and guidance on installation, maintenance, and troubleshooting of surge protection devices.

 

Why Choose Us
 

Our factory
We have built a modern standard workshop with an area of 9000 square meters, hired more than 100 skillful employees, and set up three modern production lines with annual output of 15 million 34S’s standard MOVs and 3 million onboard SPDs.

 

Our certificate
Our products have been approved by UL and TUV safety certifications. Moreover, our company has obtained ISO 9001:2018 quality management system certification.

 

Advanced equipment
We also own a complete list of testing equipment, including 120kA 8/20μs and 15kA 10/350μs lightning tester, 2 ms rectangular surge tester, power frequency temporary overvoltage (TOV) tester, high temperature aging test chamber, constant temperature and humidity chamber, which effectively guarantees the safety and reliability of our product performance.

 

Our products
We have deliberately focused on metal oxide varistor (MOV), surge protected devices (SPD), and related technology services for more than 20 years.Our main product is MOV that be used in SPD and SPD.

 

Basic Knowledge About Surge Protective Device OEM
 

In electrical distribution systems, transient voltages occur due to a sudden increase in the amplitude of the voltage or current of the circuit. It is also known as spikes or voltage surges. These voltage fluctuations can be caused by lightning strikes, switching operations, or the operation of large motors due to high inrush starting current or other equipment. One common type is a lightning transient, which occurs when lightning strikes nearby electrical lines or equipment. This can cause a sudden spike in voltage, which can damage equipment and cause power outages. Another type of transient voltage is called a switching transient, which occurs when a large electrical load is switched on or off. This can cause a sudden surge in voltage, which can damage nearby equipment. Therefore, surge protection equipment is required in electrical systems to lessen the effects of transient voltage, they redirect excess voltage away from the connected system.

 

Surge protective devices (surge protective device OEMs) are essential in protecting electronic equipment from the harmful effects of transient overvoltage that can cause damage, system downtime, and data loss. In many cases, the cost of equipment replacement or repair can be significant, particularly in mission-critical applications such as hospitals, data centers, and industrial plants. Circuit breakers and fuses are not designed to handle these high-energy events, making additional surge protection necessary. While surge protective device OEMs are specifically designed to divert transient overvoltage away from the equipment, protecting it from damage and prolonging its lifespan. In conclusion, surge protective device OEMs are essential in the modern technological environment.

 

Surge Protective Device OEM Takes You to Understand the Working Principle of Surge Protective Device

The ability of an surge protective device OEM to limit overvoltages on the electrical distribution network by diverting surge currents is a function of the surge-protective components, the mechanical structure of the surge protective device OEM, and the connection to the electrical distribution network. An surge protective device OEM is intended to limit transient overvoltages and divert surge current, or both. It contains at least one nonlinear component. In the simplest terms, surge protective device OEMs are intended to limit transient overvoltages with a goal of preventing equipment damage and downtime due to transient voltage surges reaching the devices they protect. For example, consider a water mill protected by a pressure relief valve. The pressure relief valve does nothing until an over-pressure pulse occurs in the water supply. When that happens, the valve opens and shunts the extra pressure aside, so that it won’t reach the water wheel. If the relief valve was not present, excessive pressure could damage the water wheel, or perhaps the linkage for the saw. Even though the relief valve is in place and working properly, some remnant of the pressure pulse will still reach the wheel. But pressure will have been reduced enough not to damage the water wheel or disrupt its operation. This describes the action of surge protective device OEMs. They reduce transients to levels that will not damage or disrupt the operation of sensitive electronic equipment.

MOVs are the most commonly used technology for the protection of AC power circuits. The surge current rating of an MOV is related to the cross-sectional area and its composition. In general, the larger the cross-sectional area, the higher the surge current rating of the device. MOVs generally are of round or rectangular geometry but come in a plethora of standard dimensions ranging from 7 mm (0.28 inch) to 80 mm (3.15 inch). The surge current ratings of these surge protective components vary widely and are dependent on the manufacturer. By connecting the MOVs in a parallel array, a surge current value could be calculated by simply adding the surge current ratings of the individual MOVs together to obtain the surge current rating of the array. In doing so, consideration should be given to coordination of the operating characteristics of the MOVs selected. There are many hypotheses on what component, what topology, and the deployment of specific technology produces the best surge protective device OEM for diverting surge current. Instead of presenting all of the options, it is best that the discussion of surge current rating, Nominal Discharge Current Rating, or surge current capabilities revolve around performance test data. Regardless of the components used in the design, or the specific mechanical structure deployed, what matters is that the surge protective device OEM has a surge current rating or Nominal Discharge Current Rating that is suitable for the application.

Typically, MOVs consist of a round or rectangular shaped body of sintered zinc oxide with suitable additives. Other types in use include tubular shapes and multilayer structures. Varistors have metal particle electrodes consisting of a silver alloy or other metal. The electrodes may have been applied to the body by screening and sintering or by other processes depending on the metal used. Varistors also often have wire or tab leads or some other type of termination that may have been soldered to the electrode. The basic conduction mechanism of MOVs results from semiconductor junctions at the boundary of the zinc oxide grains formed during a sintering process. The varistor may be considered a multi-junction device with many grains acting in series-parallel combination between the terminals. A schematic cross-sectional view of a typical varistor. Varistors have the property of maintaining a relatively small voltage change across their terminals while the surge current flowing through them varies over several decades of magnitude. This nonlinear action allows them to divert the current of a surge when connected in shunt across the line and limit the voltage across the line to values that protect the equipment connected to that line.

 

Follow the Surge Protective Device OEM to Learn How to Choose a Surge Protective Device
AC Surge Protective Device SPD
220V 10/40kA Surge Protector
Imax 40KA 230/400V
Surge Protectors Signal Systems

Maximum continuous operating voltage (UC)
The rated voltage of surge protective device OEM should be compatible with the electrical system voltage to offer appropriate protection to the system. A lower voltage rating will damage the device and a higher rating will not divert transient properly.
Response time
It is described as the time of surge protective device OEM reacts to the transients. The quicker surge protective device OEM responds, the better the protection by the surge protective device OEM. Usually, Zener diode based surge protective device OEMs have the fastest response. Gas-filled types have a relatively slow response time and fuses and MOV types have the slowest response time.
Nominal discharge current (In)
Surge protective device OEM should be tested at 8/20μs waveform and the typical value for residential miniature-sized surge protective device OEM is 20kA.
Maximum impulse discharge Current (Iimp)
The device must be able to handle the maximum surge current that is expected on the distribution network to ensure that it does not fail during a transient event and the device should be tested with 10/350μs waveform.
Clamping voltage
This is threshold voltage and above this voltage level, surge protective device OEM starts to clamp any voltage transient that it detects in the power line.
Manufacturer and certifications
Selecting an surge protective device OEM from a well-known manufacturer that has certification from an impartial testing facility, such as UL or IEC, is crucial. The certification guarantees that the product has been examined and passes all performance and security requirements. Understanding these sizing guidelines will enable you to select the best surge protection device for your needs and guarantee effective surge protection.

 

How to Compare Surge Protective Device Categories

 

 

Response time
The response time of a given component simply means how quickly the component reacts when the surge threshold is surpassed. Voltage limiting components—TVS diodes, in particular—have faster response times than voltage switching components (i.e. spark gaps and GDTs).
Follow-on current
This occurrence is limited to voltage switching devices. Follow-on current occurs when a surge protective device fails to ‘turn off’ (i.e. return to a high impedance state) following the transient event due to the low voltage drop across the component. This allows current to continue to flow through the device during normal operation. This phenomenon is less of a concern in AC systems, as the zero crossing allows the component to turn-off and return to a high impedance state. However, a DC system using voltage-switching devices requires further consideration.
Let-through voltage
In the event of a surge, the let-through voltage is the amount of voltage the component allows to reach the connected equipment. For let-through voltage, diodes limit voltage the best and keep it the lowest, but that advantage is restricted because diodes are not as effective at handling larger surge currents. One component not mentioned above as being one of the best or worst in any of these three areas is a MOV, because MOVs are generally considered serviceable in every category, operating as a jack-of-all-trades, but not the best in a single one. Note that most surge protective device OEM products on the market today are hybrid designs that are a combination of multiple surge components. These products balance the pros and cons of each individual component to provide facilities with balanced protection against various types of surges.

 

Surge Protective Device OEM Tells You How to Install Surge Protective Device

 

Firstly, locate the surge protective device OEM as close as possible to the panel to be protected. Secondly, drill and punch a hole within the surge protective device OEM housing in an exceedingly position to attenuate the length of the connecting wires from the lugs of the surge protective device OEM to the circuit breaker within the adjacent panel (or fused disconnect lugs). Further, where possible, use a close-nippled connection with wires going on to the first breaker at the top of a panel. Using a close-nippled link with wires going on to the first breaker at the top of a panel ensures optimum protection of all loads connected to the panel.

 

Use stranded wire or larger (widely available and straightforward installation) to connect the surge protective device OEM and the breaker panel. Avoid sharp bends and excess length within the wiring. Neat installations are not necessarily the foremost effective ones. Short, direct connections are best. Finally, connect the surge protective device OEM through an appropriately rated circuit breaker, not into the main lugs of the panel. The electrician should use a fused disconnect switch to connect the lines and facilitate surge protective device OEM servicing where circuit breakers are unavailable or impractical.

 

 
Our factory

 

GuiYang High-Tech YiGe Electronic Co., Ltd has been founded in October 2010 by four natural persons. We have deliberately focused on metal oxide varistor (MOV), surge protected devices (SPD), and related technology services for more than 20 years. As a national high-tech enterprise, we have a strong research and development (R&D) ability and competitive technological strength. We also have a long-term close cooperation with Guizhou University and obtained patents for many extraordinary inventions. Mr. Zihao Fei is our company’s legal person. He is a well-known Chinese expert in varistor technology and served in the International Electrotechnical Commission (IEC) SC37B for 5 years and Chinese Institute of Electronics (CIE) for 15 years. He participated in drawing up the international standard: IEC61643-331.2017: Components for Low-Voltage Surge Protective Devices Part 331: Performance Requirements and Test Methods for Metal Oxide Varistors (MOV). He is also the main drafter of the national standard: GB18802.331.2020: Components for low-voltage surge protective devices Part 331: Performance requirements and test methods for metal oxide varistors (MOV).

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FAQ

 

Q: What is an surge protective device OEM?

A: An surge protective device OEM is a manufacturer that specializes in designing and producing surge protective devices for various applications and industries.

Q: What types of surge protective devices do surge protective device OEMs offer?

A: Surge protective device OEMs offer a wide range of surge protective devices, including surge suppressors, surge arresters, lightning arresters, and transient voltage suppressors.

Q: What are the key benefits of partnering with an surge protective device OEM?

A: Partnering with an surge protective device OEM provides access to customized surge protection solutions, expertise in surge protection technology, quality assurance, and technical support.

Q: How can an surge protective device OEM help in selecting the right surge protective device for a specific application?

A: Surge protective device OEMs can offer technical guidance, conduct site assessments, analyze electrical systems, and recommend the most suitable surge protective device based on the application requirements.

Q: What industries can benefit from surge protective device OEM solutions?

A: Various industries, including telecommunications, data centers, industrial automation, renewable energy, transportation, and healthcare, can benefit from surge protective device OEM solutions to protect their critical equipment and systems.

Q: Are surge protective device OEM solutions compliant with industry standards and regulations?

A: Yes, reputable surge protective device OEMs ensure that their surge protective devices comply with relevant industry standards, such as UL 1449, IEC 61643, and IEEE standards, to meet safety and performance requirements.

Q: Can surge protective device OEMs provide customized surge protection solutions?

A: Yes, surge protective device OEMs have the capability to design and manufacture customized surge protective devices tailored to specific voltage levels, mounting configurations, environmental conditions, and application requirements.

Q: How does the quality of surge protective devices from an OEM impact system reliability?

A: High-quality surge protective devices from an OEM help enhance system reliability by effectively suppressing transient voltage spikes, preventing equipment damage, and minimizing downtime.

Q: What factors should be considered when evaluating an surge protective device OEM for partnership?

A: Factors to consider include the OEM's experience in surge protection, product reliability, testing capabilities, certifications, warranty terms, and customer support services.

Q: Can surge protective device OEMs provide training and technical support for their surge protective devices?

A: Yes, many surge protective device OEMs offer training programs, technical seminars, installation guides, and ongoing technical support to assist customers in understanding, installing.

Q: How does the design expertise of an surge protective device OEM contribute to surge protection effectiveness?

A: Surge protective device OEMs leverage their design expertise to develop surge protective devices with optimized circuitry, robust components, and advanced features to ensure effective protection against transient events.

Q: What role do surge protective devices play in safeguarding sensitive electronic equipment?

A: Surge protective devices act as the first line of defense against voltage surges, lightning strikes, electromagnetic interference, and other electrical disturbances, protecting sensitive electronic equipment from damage.

Q: Can surge protective device OEM solutions help in reducing maintenance costs and equipment downtime?

A: Yes, by providing reliable surge protection, surge protective device OEM solutions help reduce maintenance costs associated with equipment repairs, replacements, and downtime caused by surge-related failures.

Q: How can an surge protective device OEM assist in implementing a comprehensive surge protection strategy?

A: An surge protective device OEM can collaborate with customers to assess their surge protection needs, recommend a tailored protection strategy, integrate surge protective devices into existing systems, and provide ongoing support and maintenance.

Q: Are there specific testing procedures that surge protective device OEMs follow to ensure the performance of surge protective devices?

A: Surge protective device OEMs conduct rigorous testing, including impulse testing, endurance testing, thermal testing, and environmental testing, to validate the performance, reliability.

Q: What advancements are being made in surge protection technology by surge protective device OEMs?

A: Surge protective device OEMs are continuously innovating surge protection technology by incorporating features like remote monitoring, predictive maintenance capabilities, IoT integration, and enhanced surge handling capacities to meet evolving industry requirements.

Q: How can an surge protective device OEM address the surge protection needs of critical infrastructure and mission-critical facilities?

A: Surge protective device OEMs can provide specialized surge protective devices designed for critical infrastructure, such as power plants, hospitals, airports.

Q: Can surge protective device OEM solutions be integrated into smart building systems and IoT devices?

A: Yes, surge protective device OEMs offer surge protective devices that can be seamlessly integrated into smart building systems, IoT devices, automation networks.

Q: What role does research and development play in the product innovation of surge protective device OEMs?

A: Research and development initiatives enable surge protective device OEMs to explore new materials, technologies, and design concepts to enhance the performance, efficiency, and reliability of surge protective devices for diverse applications.

Q: Can surge protective device OEMs provide insights into surge protection best practices and industry trends?

A: Yes, surge protective device OEMs often publish white papers, case studies, technical articles, and participate in industry events to share knowledge, best practices.

As one of the leading surge protective device manufacturers and suppliers in China, we warmly welcome you to wholesale customized surge protective device at competitive price from our factory. Please feel free to contact us for pricelist, quotation and free sample.

220v Lightning Protection Three Phase, 34S Metal Oxide Varistor, Plug in SPD Block

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